- 1.Ultrasonic Testing
- 2.Liquid Penetrant Testing
- 3.Magnetic Particle Testing
- 4.Radiographic Testing
- 5.Radiographic Film Interpretation
- 6.Visual Testing
- 7.Ultrasonic Thickness Gauging
- 8.UT of TKY Joints
- 9.Eddy Current Testing
1. ULTRASONIC TESTING
Training & Certification Course in NDT
Course outline
Level I course outline
- Properties of Sound Waves.
- Generation of Ultrasonic waves.
- Interaction of ultrasound with matter and boundaries.
- Types of Probes.
- Test Methods.
- Test Equipment.
- Instrumentation.
- Test Variables.
- Inspection procedures.
- Types of Discontinuities.
Level II course outline
- Review of Level I Course
- In-depth study of test Variables
- Immersion Techniques.
- Principles of DAC Methods.
- Echo dynamics for Reflector Evaluation
- Codes, standards and Procedures.
- Acceptance Standards
- Evaluation of Test Equipment
- Manufacturing Process and Discontinuities.
UT Level 2 Practical Training
Ultrasonic Thickness Testing
- Introduction.
- Ultrasonic Fundamentals.
- Ultrasonic Transducers - Construction and Operation.
- Longitudinal Waves
- Interfaces
- Effects of Reflector/Test Geometry
- Pulse-Echo Test Set up
- Couplants and Coupling Techniques
- Ultrasonic Instrumentation
- Thickness Measurement
LEVEL II PRACTICAL TRAINING
ULTRASONIC TESTING OF WELDS (TKY JOINTS)
API-RP 2X (Tubular Connections)
- Selection of probes
- Construction of DAC.
- Evaluation of defects..
- Acceptance criteria
AWS D 1.1 (Non tubular connection Steel Structures)
- Statically loaded.
- Cyclically loaded Structures.
PRACTICAL TRAINING
2. LIQUID PENETRANT TESTING
Training & Certification Course in NDT
Level I course outline
- Basics of Penetrant testing
- Penetrant groups
- Pre-cleaning methods
- Penetrant testing methods and techniques
- Types of developers
- Inspection procedures
- Sensitivity & resolution checking of test systems
- Types of discontinuities
Level II course outline
Review of Level-I Course
- Selection of techniques,
- Manufacturing processes and discontinuities,
- Interpretation of indications,
- Preservation of indications,
- Evaluation of test materials.
- Penetrant materials quality control
- Codes, standards and procedures
3. MAGNETIC PARTICLE TESTING
Training & Certification Course in NDT
Level I course outline
- Basic of Magnetism
- Magnetization Techniques
- Inspection Mediums
- Inspection Techniques
- Indication Classification
- Test Equipments and Accessories.
- Demagnetizatio
- Types of Discontinuities
UT Level 1 Practical Trainingg
Level II course outline
- Selection of Techniques
- Codes, standards and Procedures.
- Acceptance Standards
- Manufacturing Process and Discontinuities
- Interpretation of Indications
- Preservation of Indication
- Evaluation of Test Equipment
MT Level 2 Practical Training
4. RADIOGRAPHIC TESTING
Training & Certification Course in NDT
We are providing Level I and Level II Training and Certification as per Recommended Practice SNT - TC-1A 2006 in the following NDT Method
RT involves the use of penetrating gamma- or X-radiation to examine materials and product's defects and internal features. An X-ray machine or radioactive isotope is used as a source of radiation. Radiation is directed through a part and onto film or other media. The resulting shadowgraph shows the internal features and soundness of the part. Material thickness and density changes are indicated as lighter or darker areas on the film. The darker areas in the radiograph below represent internal voids in the component. RT is a common method to be used in general metal fabrication and construction. However, there are some limitations of the methods:
- Extensive safety requirements when the technique relates to radiation exposure.
- Difficult application to different shapes of testing objects.
- Long and complicated process required from starting to the end of the work.
Level I course outline
- Nuclear Physics-Interaction of Radiation with Matter.
- Shielding, Radiation Detectors, Biological Effects
- Radiation Protection, Basic Rules & Techniques
- Sources of Radiation and their characteristics
- Film Radiography
- Film Processing
- Inspection Techniques and Procedures
- Sensitivity & Definition, I.Q, Other Accessories
- Types of Discontinuities.
RT Level 1 Practical Training
Radiography of Castings and welds using X-ray and Gamma ray
Level II course outline
Review of Level-I
- Non-conventional Radiography
- Techniques in radiography
- Codes, standards and Procedures
- Acceptance Standards
- Manufacturing processes and discontinuities
- Interpretation of Radiographs
RT Level 2 Practical Training
Same as level-I + Interpretation, evaluation of Radiographs, recording of test results and preparation of test reports
5. RADIOGRAPHIC FILM INTERPRETATION
- Review of the Radiograp hic Variables Related To Film Interpretation
- Film
- Radiographic Viewing
- Radiographic Image Quality
- Exposure Techniques
- Discontinuities
- Radiographic artifacts
- Codes, Procedures, and Written Practices
- Radiographic Report Forms
Level II Practical Training
Radiographic Testing
Training & Certification Course in NDT
- Extensive safety requirements when the technique relates to radiation exposure.
- Difficult application to different shapes of testing objects.
- Long and complicated process required from starting to the end of the work.
Level I course outline
- Nuclear Physics-Interaction of Radiation with Matter.
- Shielding, Radiation Detectors, Biological Effects
- Radiation Protection, Basic Rules & Techniques
- Sources of Radiation and their characteristics
- Film Radiography
- Film Processing
- Inspection Techniques and Procedures
- Sensitivity & Definition, I.Q, Other Accessories
- Types of Discontinuities.
RT Level 1 Practical Training
Level II course outline
- Non-conventional Radiography
- Techniques in radiography
- Codes, standards and Procedures
- Acceptance Standards
- Manufacturing processes and discontinuities
- Interpretation of Radiographs
RT Level 2 Practical Training
6.VISUAL TESTING
Training & Certification Course in NDT
- Identifying various weld discontinuities.
- Understanding the relevant welding technology related to visual inspection.
- Understanding the need for documentation in welding.
- Familiarity with codes and standards related to inspection requirements.
- Carrying out inspection of parent materials and consumables.
Course outline
- Fundamentals of light and lighting.
- Physiology of vision.
- Fundamentals of Imaging.
- Visual Weld testing practices.
- Effect of fatigue.
- Fiber optic Bore scopes.
- Documentation of visual testing.
- Analysis of visual testing